A Pallet Wrap Guide – Everything You Should Know.

A Pallet Wrap Guide – Everything You Should Know.

Pallet wrap is a plastic film that is used to secure and protect your products against damage caused during transportation or during storage. Pallets that are wrapped poorly can result in significant losses in both revenue and stock, so it will certainly not be a wasted exercise to take the time to research and chose the right pallet wrap to prevent this.

Keeping your products secure and contained so that they arrive intact at their end destination will be a process any business owner will want to scrutinize. Given that there are a variety of stretch films available, each with their own capabilities it can be challenging to decide which one will be the most suitable for you, though of course, pallet size is one of the first things to take into consideration.

Choosing the Right Pallet Wrap

Every business will have its own unique wrap criteria and the perfect pallet wrap will be one that efficiently and effectively serves those unique needs. Selecting the right pallet wrap that long term provides efficient, cost-effective and proper transport containment protection will depend on several factors so before selecting a pallet wrap to consider the below factors to determine what type of wrap will best suit your business pallet wrap needs.

  • Your product –Different products will pack differently and your items may need unique wrapping techniques particularly if you are dealing with products that are not the same dimensions, they may require different pallets sizes or may not be symmetrical. Several different types of speciality films can be highly effective for specific products offering unique wrap solutions such as
    • Coloured wrap — ideal for quick and easy stock identification
    • Security wrap — ideal for concealing high-value loads
    • Ventilated stretch film — ideal where airflow is required e.g. fresh produce
  • Transportation-If your products are transported in open vehicles or stored outside of a traditional warehouse then you may require a UV wrap which is ideal for goods that may be stored outside, or pallet caps might be necessary to further protect the products. The nature of storage will also dictate your wrap needs particularly if pallets are stored long term your wrap will need to maintain load security for longer.
  • Volume- You will need to consider the frequency and volume of pallets being wrapped. Different wraps cater to high volume wrapping that offers a balance between affordability, protection and wrap capability.

What Is the Difference Between Blown Wrap and Cast Wrap?

 Blown wrap and cast wrap are the two most common types of pallet wraps. Each of these types of wraps produces different wrap qualities.

Cast pallet wrap is ideal if you require scanning of your product as a means of identification. Cast wrap produces a glossy clear finish complimenting the ability for scanning technologies to be utilised and cast wrap produces slightly more stretch compared to blown wrap.

Blown pallet wrap unlike cast wrap the quality of the wrap looks hazy due to the layers and while this may not be as aesthetically pleasing the layers are thick and will offer good resistance to punctures. Blown stretch film is tough and is often the default choice for those wrapping items that are not uniform in shape or size.

Deciding on which type of wrap to use goes hand in hand with choosing the correct application method for your chosen wrap. Whatever wrap you decide to use applying it correctly means you will derive optimal security, load protection and stability from your wrap.

Stretch tension, consistency and type of wrap used are all factors that could result in products moving during transportation which reduces the security of your products and increases the risk of product damage, ultimately leading to additional time and costs to replace and return damaged goods.

Why Business Owners are Opting for Automated wrapping

Many business owners facing increased production levels and high volumes of pallet wrapping are opting for automation for 3 main reasons-

  1. It reduces the level of manual handling and limits the risk of potential injury.
  2. It streamlines their packaging processes
  3. Stretch wrap machines provide improved security and consistency when wrapping loads

When your volumes and workload increase, or you recognize the potential benefits and cost savings achieved by upgrading to a pallet wrapping machine do not overlook the importance of selecting the right wrap to compliment this process. Taking the time to choose the right wrap will not only protect your items but can often reduce waste and increase efficiency on your production floor.

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