Your Ultimate Guide to Bulk Printing Methods

Your Ultimate Guide to Bulk Printing Methods

You can leave a lasting impression by gifting personalized merch to all the employees and clients this New Year. Getting volumes of printing is challenging, and this is possible by simple online service. Just design your image and ask the experts to guide you after quick registration. There aredifferent styles and options available for wholesale trade prints. Let’s explore all.

Primary printing methods for mass production

With the advancement of technology, printing methods are also more creative and innovative. Each trade printing requirement is unique. The wholesale printing services are there to serve all these exclusive needs. Many printing methods tell you how and when to use it.

  • Digital printing – Getting the digital images on any promotional or branding material is digital printing. Inkjet and laser are the major techniques that offer variations in digital prints. The process is simple as you send the digital files (pdf and jpeg) to the printing company. It does not involve the use of printing plates which makes it a cost-effective and faster process.

Popular digital printing is for – posters, signages, labels, menus, newsletters, and mailers.

  • Flexography– Another famous printing method for wholesale trade merchandise is flexo. Most of the packaging and boxes use flexography. It is like modern letterpress printing. The process involves the use of corrugated cardboard that encounters the printing plates for creation. Quick-drying semi-liquid ink is ideal for getting high-volume printing materials.

This method is perfect for packaging boxes, large paper bags, labels, cartons, disposable cups, wrappers, and gift-wrapping sheets.

  • Lithographic printing – When you mention mass printing, lithography is at the top of the option. Its popular name is ‘Offset printing.’ The process requires aluminum printing plates that hold the image for printing. This image or design leaves an impression on the rollers, which is the offset blanket. This blanket transfers the image onto paper or any merchandise. There is an indirect impression on the product, and therefore, its name is ‘Offset.’

The offset printing method is suitable for smaller volumes as the process is slower than other methods. You can get high-quality designs from stationeries, books, journals, and magazines.

  • Rotogravure – Another known name for this method is Gravure. A high-speed and premier quality long-run printing results are few features to mention about this technique. It is a type of intaglio printing that is prevalent for detailed images. There is an image carrier that holds the design into engravings. The process consists of engraving onto copper cylinders for the rotary printing method. It is one of the fastest techniques for mass production. You can get prints on tiny strips to 12 feet wide rolls of vinyl floorings.

It is suitable for packing materials, wallpapers designs, gift wrapping sheets, and high-volume ad pieces like posters.

  • Large format printing – As the name says, it is for producing wider print rolls. It is one of the oldest printing techniques and is best for traditional outdoor advertising. For printing building-size banners, wraps, billboards, and murals – large format printing is excellent. There are two techniques: roll-fed inkjets or flatbed presses. Roll-fed is appropriate for rigid base printings, and on the contrary, flatbed presses let the printing directly onto the thicker substrates.

 Laminations and floor graphics are few examples of large format printing methods.

  • 3D Printing – In the last few decades, 3D printing is widespread for better quality and mass production. All the 3D printing techniques are similar, with no specific tools in use. The production is directly onto the platform layer by layer. A simple blueprint of the model is essential to proceed with the creation. The expert printer slices the model in thin 2D layers. A G-Code (machine language) instructs the press for the execution of print.

This type of printing is perfect for novelty items, promotional merchandise, freebies, display items, and toy figurine.

  • Screen printing – This printing method uses fine fabric or mesh to leave an impression on the other material. It is ideal for printing on clothes and other fabrics and is best for volume production. It is also another excellent example of indirect printing as; the design is first on the mesh then transfers to the final item. Since it requires a high printing setup, it is excellent for bulky productions as it is very cost-effective.

It is great for printing logos and graphic designs on apparel, fabric banners, and cloth posters.

Bulk Printing goes eco-friendly!

With the change in the perception of people, many are opting for eco products. You can get all your branding and merchandising products on environmentally friendly items. From bags, drinkware, office supplies, giveaways like small figurines, branded pens, and even plants are few to mention.

These products are for those responsible clients who believe in contributing to nature. All the latest techniques of printing are possible one recycled papers, eco-friendly fabrics, reusable plastics, and bamboo products.

Even the printing press is pledging to use earth-friendly dyes and inks to support this drive.